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Earth Line
It is the entry level PV module assembly line. It is
completely manual and it is designed for a small
production (1 MW in 1shift)
Equipment list
1 Semi-automatic tabber and stringer machine
P.Energy T300IRS
1 Heated table to string or repair
PV cells - 1 workspace - welding tool included P.Energy
RP06M
1 Lighting table for visual inspection
(2000x1000 mm) P.Energy LT200M
1 Laminator (2100 x
1100 mm - 1 modules/cycle) P.Energy L200LIGHT
1
Manual film cutting machine P.Energy FC200M
1 Table
for trimming, sealing, framing, junction box application
P.Energy TR200M
1 Sealant pump P.Energy OP01M
1
Offline Sun Simulator P.Energy MC02A
1 Glasses
carrier P.Energy GH80M
2 Modules carrier P.Energy
MH12M
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Facilities Services |
|
|
Power Installed |
30 kW |
|
Water |
0 lt |
|
Feed air pressure |
6 Bar/400 liters/min |
|
Production area (included warehouse) |
600 mq |
Site Conditions
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Operating Area |
600 mq |
|
Room Height |
4 mt |
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Min. Ambient Temperature |
20°C |
|
Max. Ambient temperature |
35°C |
|
Meter above sea level |
0 - 2000 m |
|
Humidity |
< 80% |
General design requirements
The module production line EARTH™ I is required to
produce up to 4752 modules per year in one shift (8
hours) 220 days per year, within specification. The
outlet module will have the following characteristics:
- 72 cells per module
- 6 "cells (156
mm x 156 mm)
- Cells with 3,4,or 5 bus bar
- Full
module size 2000 mm x 1000 mm
-
Allowing the production and the necessary tests of
modules according to the following certifications: EL61215
ed.2, IEC61730, UL 1703, ULC 1703, CE.
|
Time |
1 Shift |
2 Shifts |
3 Shifts |
|
hours per day |
8 |
16 |
24 |
|
Efficiency |
95% |
95% |
95% |
|
Modules per hour |
3 |
3 |
3 |
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Days per year |
220 |
300 |
350 |
220 |
300 |
350 |
220 |
300 |
350 |
|
Hours per day |
1760 |
2400 |
2800 |
3520 |
4800 |
5600 |
5280 |
7200 |
8400 |
|
Modules per year |
4752 |
6480 |
7560 |
9504 |
12960 |
15120 |
14256 |
19440 |
22680 |
|
MW per year (230W) |
1,2 |
1,6 |
2 |
2,4 |
3,2 |
4 |
3,6 |
4,8 |
6 |
Scope of the supply
The manual module assembling line P.Energy EARTH™ I
permits to assemble PV solar panels with the following
dimensions:
|
Cell |
Panel (Nr Cells) |
Minimum dimensions |
Maximum dimensions |
Modules/year |
|
4” – 103 mm x 103 mm |
36 – 72 -108 |
990 mm x 450 mm |
2000 mm x 1000 mm |
4752 |
|
5” – 125 mm x 125 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
|
6” – 156 mm x 156 mm |
36 -60 -72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
|
Opt. 8” – 208mm x208m |
36 - 54 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
|
Optional 156 mm x 78 mm |
36 -60 -72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
|
Optional 156 mm x 52 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
|
Optional 78 mm x 78 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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