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Galaxy Line
P.Energy GALAXY™ I is an automatic PV module assembling
line. It is fully automatic and it is designed for a
production of 13 MW in 1 shift (220days, 8 h per day).
Equipment List
1 Manual cell tester P.Energy C01M
2 Automatic
Tabber&Stringers P.Energy 1200FURBA, 1200 cells/hour, IR
soldering technology,integrity cells control with
camera, visual alignment, 3/4/5 busbars, ribbon stress
relief bend, ribbon stretching system
1 Heated table
to string or repair PV cells - 2 workspace - welding
tool included P.Energy RP012M
1 Automatic inline film
cutting machine P.Energy FC200TCEVA
1 Carthesian axis
sytem for positioning glass and EVA P.Energy CART250A
1 Automatic layup station with robot P.Energy LO072AR
1 Automatic station for soldering the interconnection of
the strings P.Energy IW02A
2 Automatic film cutting
machines with punching system P.Energy FC201TCEVA
2
Carthesian axis systems for positioning EVA and
backsheet P.Energy CART200A
2 Transports of the
laminate between three laminators P.Energy BT03A
2
Loading and unloading systems for laminator L1200GOLD
P.Energy RL02PLUS
2 Laminators (3375 (x 2) x 2100 mm
- 3 modules/cycle – 2 stages) P.Energy L1200GOLD
2
Buffers for cooling P.Energy CH200A
1 Automatic
station with robot for trimming, taping and framing
P.Energy OP02AR
1 Automatic junction box station
P.Energy JB01A
1 Automatic loading and unloading for
sun simulator + high voltage test P.Energy LMC04-HVT
1 Inline Sun Simulator P.Energy MC04A
1 Automatic
packaging system P.Energy PACK4
2 Glasses carriers
P.Energy GH80M
4 Modules carriers P.Energy MH12M
2
Automatic belts for transport in the line P.Energy
RL01PLUS
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Facilities Services |
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Power installed |
574 kW |
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Water |
0 liter |
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Feed air pressure |
8 Bar - 1285 liters/min |
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Production area (Included warehouse) |
2200 Sqm |
Site Conditions
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Operating area |
2200 m2 |
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Room height |
4 m |
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Min, Ambient temperature |
20 °C |
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Max. Ambient temperature |
35°C |
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Meter above sea level |
0 - 2000 m |
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Humidity |
< 80 % |
The module production line GALAXY™ I is required to
produce up to 272.160 modules considering three shifts
(8 hours 350 days per year) within specification.
The outlet module will have the following
characteristics:
- 72 cells per module
- 6 " cells (156 mm x 156 mm)
- Cells with
3, 4 or 5 bus bar
- Full module size 2000 mm x
1000 mm
- Allowing the production and the necessary
tests of modules according to the following
certifications: EL61215 ed.2, IEC61730, UL 1703, ULC
1703, CE.
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Time |
1 Shift |
2 Shifts |
3 Shifts |
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hours per day |
8 |
16 |
24 |
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Efficiency |
90% |
90% |
90% |
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Modules per hour |
36 |
36 |
36 |
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Days per year |
220 |
300 |
350 |
220 |
300 |
350 |
220 |
300 |
350 |
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Hours per day |
1760 |
2400 |
2800 |
3520 |
4800 |
5600 |
5280 |
7200 |
8400 |
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Modules per year |
54024 |
77760 |
90720 |
114048 |
155520 |
181440 |
171072 |
233280 |
272160 |
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MW per year (230W) |
13,12 |
17,88 |
20,87 |
26,23 |
35,77 |
41,73 |
39,35 |
53,65 |
62,60 |
The manual module assembling line P.Energy GALAXY™ I
permits to assemble PV solar panels with the following
dimensions:
|
Cell |
Panel (Nr Cells) |
Minimum dimensions |
Maximum dimensions |
Modules/year |
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4” – 103 mm x 103 mm |
36 – 72 -108 |
990 mm x 450 mm |
2000 mm x 1000 mm |
4752 |
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5” – 125 mm x 125 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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6” – 156 mm x 156 mm |
36 -60 -72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Opt. 8” – 208mm x208m |
36 - 54 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Optional 156 mm x 78 mm |
36 -60 -72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Optional 156 mm x 52 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Optional 78 mm x 78 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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