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Star Line
P.Energy STAR™ I is the entry level automatic PV module
assembling line. It is automatic and it is designed for
a production of 5 MW in 1 shift (8 hours 220 days per
year in 1 shift).
Equipment List
1 Manual cell tester: P.Energy C01M
1 Automatic tabber and stringer 900 cells/hour:
P.Energy TS900FURBA
1 Heated table to string pv cells, 2 workspace,
welding tool included: P.Energy RP012M
1 Automatic lay up with robot: P.Energy LO072AR
3 Lighting tables for visual inspection and
soldering interconnections: P.Energy LT200A
1 Automatic film cutting machine: P.Energy FC200V
4 Loading and unloading systems for laminator
L900PLUS: P.Energy RL02PLUS
1 Internal transport of
laminators L900PLUS: P.Energy LL900A
1 Laminator
(4500 x 2100 mm - 4 modules cycle) P.Energy L900PLUS
1 Buffer for the cooling of panels: P.Energy CH200A
1 Table for manual trimming: P.Energy TR01M
1 Semi-automatic framing machine: P.Energy
FA201-PLUS
1 Sealant pump: P.Energy OP02M
1 Junction box station: P.Energy JB01M
1 Automatic ribbon cutting and bending machine:
P.Energy RCB5A
1 Automatic loading and unloading for
sun simulator + High Voltage Test P.Energy LMC04PLUS
1 Inline Sun Simulator: P.Energy MC04A
2 Carriers for glasses: P.Energy GH80M
4 Carries for modules: P.Energy MH12M
Design Data
Facilities Services
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Power Installed
|
177,22 kW |
Water
|
0 lt |
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Feed air pressure |
8 Bar/425 liters/min |
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Production area (included warehouse) |
1400 sqm |
Site Conditions
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Operating area |
1400 sqm |
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Room height |
4 mt |
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Min, Ambient temperature |
20°C |
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Max. Ambient temperature |
35°C |
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Meter above sea level |
0 - 2000 mt |
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Humidity |
<80% |
General design and requirements
The module production line STAR™ I is required to
produce up to 158.840 modules per year considering three
shifts within specification. The outlet module will have
the following characteristics:
- 72 cells per module
- 6 " cells
(156 mm x 156 mm)
- Cells with 3,4,5 bus bar
-
Full module size 2000 mm x 1000 mm
- Allowing the
production and the necessary tests of modules according
to the following certifications: EL61215
ed.2, IEC61730, UL 1703, ULC 1703, CE.
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Time |
1 Shift |
2 Shifts |
3 Shifts |
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hours per day |
8 |
16 |
24 |
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Efficiency |
90% |
90% |
90% |
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Modules per hour |
3 |
3 |
3 |
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Days per year |
220 |
300 |
350 |
220 |
300 |
350 |
220 |
300 |
350 |
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Hours per day |
1760 |
2400 |
2800 |
3520 |
4800 |
5600 |
5280 |
7200 |
8400 |
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Modules per year |
22176 |
30240 |
35280 |
44352 |
60480 |
70560 |
66528 |
90720 |
105840 |
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MW per year (230W) |
5,10 |
6,96 |
8,11 |
10,20 |
13,91 |
16,23 |
15,30 |
20,87 |
24,34 |
Scope of the Supply
The automatic module assembling line P.Energy STAR™ I
permits to assemble PV solar paneles with the following
dimensions:
|
Cell |
Panel (Nr Cells) |
Minimum dimensions |
Maximum dimensions |
Modules/year |
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4” – 103 mm x 103 mm |
36 – 72 -108 |
990 mm x 450 mm |
2000 mm x 1000 mm |
4752 |
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5” – 125 mm x 125 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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6” – 156 mm x 156 mm |
36 -60 -72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Opt. 8” – 208mm x208m |
36 - 54 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Optional 156 mm x 78 mm |
36 -60 -72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Optional 156 mm x 52 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752 |
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Optional 78 mm x 78 mm |
36 - 60 - 72 |
1000 mm x 500 mm |
2000 mm x 1000 mm |
4752
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