P.Energy L680PLUS is an automated photovoltaic module laminator. It is designed for different size of laminates and special applications like glass/glass.
It permits to laminate in standard mode using standard cure EVA or fast mode using fast cure EVA.
- Touch Screen Panel in order to program the lamination cycle in very friendly way;
- PID Controls guarantee 2°C of temperature variation in all surfaces of aluminium plate (0.2° degree is optional);
- Water Cooling Circuit and a connection for a fast cooling-down;
- A Belt System permits the integration with the loading and unloading system (optional);
The modules laminated with P.Energy L680PLUS pass the spec. IEC 61215 - IEC 61646 - IEC 61730 (exposure tests, thermal, humidity-freeze, mechanical load cycling, hail impact and high voltage isolation).
Heating System
Type of heating: Electrical;
Heat up and cool down rate: ≥ 15 K/min;
Useable heating plate area approx. 2100 mm x 3375 mm;
Number of heating zones: 18;
Temperature distribution on heating plate area during heat up: < ± 2 K;
Temperature distribution within steady state: < ± 2 K;
Temperature overflow ≤ +2 K;
Useable distance between heating plate area and upper chamber: = 40 mm;
Heating plate specification Material: Aluminium;
Thickness: 40 mm;
Temperature range: ≤ 180°C (200°C is optional);
Temperature display;
Vacuum System
Vacuum pump: SV100B and SV300B (nosie reduceded) Manufacturer: Leybold (Germany);
Ultimate value of vacuum: < 0,5 mbar;
Controlled vacuum (0 to 1000 mbar) within lower chamber;
Controlled and programmable vacuum values (0 to 1000 mbar) within upper chamber;
Ventilating of upper chamber has to be time and pressure controlled (applied preassure time: ~0,5 - 2,5min);
High definition/resolution vacuum gauge/display;
Easy maintenance and access to pump;
Control Unit
Type: Siemens S7 with manual control interface, German, Italian and English manual;
In case of breakdown emergency functions are manually provided;
Alert during operational fault (wrong temperature or pressure values as programmed);
Control unit/console positioned on the left hand side in front of the heating plate;
Manual operation is possible;
Manual operation of each single valves;
External temperature display: actual temperature;
Pressure display integrated in control console
Definition of pressure with switch and over time
Control of heat up and cool down function over parameter temperature (not time)
Automatic start of preselected working cycle with closing of upper chamber/shell
General instructions and requirements
Maintenance friendly construction design;
Loading and unloading of laminator from both sides (left and right) is possible without any handicap, thus cylinders of upper chamber have to be positioned in right way;
DIN-connectors (standardized) for working medium (air, electricity, oil, water);
Changable pins in the upper chamber for easy membrane changing;
Easy maintenance/removal of heating plates, clutches within vacuum chamber, fixed lead-through;
Wiring of thermocouples within vacuum chamber fixed;
No thermal bridges from frames to heating plates/vacuum chambers;
Working hour meter integrated;
Documentation in English language;
Water pipes to/from vacuum chamber are mounted stress relieved;
All free surfaces are not horizontal to avoid things to be laid up;
Noise reduction of housing;
Operational Safety
Equipment/laminator are equipped with safety devices according to UVV;
Legal compliances to all, especially to 89/392 EWG and EN 292 are proofed;
CE-conformity compliance/mark is mounted on all separate parts of equipment;
Total equipment availability: ≥ 99,5%
Operating safety ≥ 5.000 h/year worked, thus up to 15.000 lamination processes per year performed over 5 years;
Warranty: 2 years
For further information contact:
This e-mail address is being protected from spambots. You need JavaScript enabled to view it
