P.Energy L200LAB is full automatic PV modules laminators strongly recommended for school or university laboratories or research centres.
It's versatile size permits to laminate panels until 2000x1000 mm as 72 cells (6”) modules. It is available in two versions for manual and automated loading/unloading system. P.Energy L200LAB is the best simple solution to encapsulate modules as 5Wp, 10Wp, 15Wp, 20Wp, 40Wp, 80Wp and 120Wp. Permit to laminate in standard mode using standard cure EVA or fast mode using fast cure EVA. The modules laminated with P.Energy L200LAB pass the spec. IEC 61215 - IEC 61646 - IEC 61730 (exposure tests, thermal, humidity-freeze, mechanical load cycling , twisted mounting surface, hail impact and high voltage isolation).
- Max dimensions of the laminates 2000x1000m (30mm thick);
- Touch Screen Panel, in order to program the lamination cycle in very friendly way;
- 6 PID Controls guarantee 2°C of temperature variation in all the surface of aluminium plate (0.2°C is optional);
- Water Cooling Circuit and a connection for a fast cooling-down;
Heating System
Type of heating : electrical
Heat up and cool down rate: ≥ 15 K/min
Useable heating plate area approx. 2000 mm x 1000 mm
Number of heating zones: 6
Temperature distribution on heating plate area during heat up: < ± 2 K
Temperature distribution within steady state: < ± 2 K
Temperature overflow ≤ +2 K
Useable distance between heating plate area and upper chamber: = 30 mm
Heating plate material specification: aluminium
Thickness: ≥ 20 mm
Temperature range: ≤ 180°C (200°C is optional)
Temperature display;
Vacuum System
Vacuum pump: ~ 100 m³/h (noise reduced);
Manufacturer: Leybold (Germany);
Ultimate value of vacuum: < 0,5 mbar;
Controlled vacuum (0 to 1000 mbar) within lower chamber;
Controlled and programmable vacuum values (0 to 1000 mbar) within upper chamber;
Ventilating of upper chamber has to be time and pressure controlled (applied preassure time: ~ 0,5 - 2,5min);
High definition/resolution vacuum gauge/display;
Easy maintenance and access to the pump.
Control Unit
Type: Siemens S7 manual control interface, German, Italian and English manual;
In case of breakdown emergency functions are provided manually;
Alert during operational fault (wrong temperature or pressure values as programmed);
Control unit/console positioned on left hand side in front of heating plate;
Manual operations are possible;
Manual operations of each single valve;
External temperature display: actual temperature;
Pressure display integrated in control console;
Definition of pressure with switch and over time;
Control of heat up and cool down functions over temperature parameters (not time);
Automatic start of preselected working cycle with closing of upper chamber/shell;
General Instructions and Requirements
Maintenance friendly construction design;
Loading and unloading from both sides (left and right) are possible without any handicap, thus cylinders of upper chamber have to be positioned in right way;
DIN-connectors (standardized) for working medium (air, electricity, oil, water);
Changable pins in the upper chamber for easy membrane changing;
Easy maintenance/removal of heating plates, clutches within vacuum chamber, fixed lead-through;
Wiring of thermocouples within vacuum chamber fixed;
No thermal bridges from frame to heating plates/vacuum chamber;
Working hour meter integrated;
Documentation in English language;
Water pipes to/from vacuum chamber are mounted stress relieved;
All free surfaces are not horizontal to avoid things to be laid up;
Noise reduction of housing;
Operational Safety
Equipment/laminator are equipped with safety devices according to UVV;
Legal compliance to all, especially to 89/392 EWG and EN 292 are proofed;
CE-conformity, compliance/mark are mounted on all separate parts of equipments;
Availability
Total equipment availability: ≥ 99,5 %;
Operating safety ≥ 5.000 h/year worked, thus up to 15.000 lamination processes per year performed over 5 years;
Warranty: 2 years
For further information please contact:
This e-mail address is being protected from spambots. You need JavaScript enabled to view it
