Star Line
P.Energy STAR™ I is the entry level automatic PV module assembling line. It is automatic and it is designed for a production of 5 MW in 1 shift (8 hours 220 days per year in 1 shift).
Equipment List
1 Manual cell tester: P.Energy C01M
1 Automatic tabber and stringer 900 cells/hour: P.Energy TS900GOLD
1 Heated table to string pv cells, 2 workspace, welding tool included: P.Energy RP012M
1 Automatic lay up with robot: P.Energy LO072AR
3 Lighting tables for visual inspection and soldering interconnections: P.Energy LT200A
1 Automatic film cutting machine: P.Energy FC200V
4 Loading and unloading systems for laminator L900PLUS: P.Energy RL02PLUS
1 Internal transport of laminators L900PLUS: P.Energy LL900A
1 Laminator (4500 x 2100 mm - 4 modules cycle) P.Energy L900PLUS
1 Buffer for the cooling of panels: P.Energy CH200A
1 Table for manual trimming: P.Energy TR01M
1 Semi-automatic framing machine: P.Energy FA201-PLUS
1 Sealant pump: P.Energy OP02M
1 Junction box station: P.Energy JB01M
1 Automatic ribbon cutting and bending machine: P.Energy RCB5A
1 Automatic loading and unloading for sun simulator + High Voltage Test P.Energy LMC04PLUS
1 Inline Sun Simulator: P.Energy MC04A
2 Carriers for glasses: P.Energy GH80M
4 Carries for modules: P.Energy MH12M
Design Data
| Facilities Services |
|
| Power Installed |
177,22 kW |
| Water |
0 lt |
| Feed air pressure | 8 Bar/425 liters/min |
| Production area (included warehouse) | 1400 sqm |
Site Conditions
| Operating area | 1400 sqm |
| Room height | 4 mt |
| Min, Ambient temperature | 20°C |
| Max. Ambient temperature | 35°C |
| Meter above sea level | 0 - 2000 mt |
| Humidity | <80% |
General design and requirements
The module production line STAR™ I is required to produce up to 158.840 modules per year considering three shifts within specification. The outlet module will have the following characteristics:
- 72 cells per module
- 6 " cells (156 mm x 156 mm)
- Cells with 2 or 3 bus bar
- Full module size 2000 mm x 1000 mm
- Allowing the production and the necessary tests of modules according to the following certifications: EL61215 ed.2, IEC61730, UL 1703, ULC 1703, CE.
| Time | 1 Shift | 2 Shifts | 3 Shifts | ||||||
|---|---|---|---|---|---|---|---|---|---|
| hours per day | 8 | 16 | 24 | ||||||
| Efficiency | 90% | 90% | 90% | ||||||
| Modules per hour | 3 | 3 | 3 | ||||||
| Days per year | 220 | 300 | 350 | 220 | 300 | 350 | 220 | 300 | 350 |
| Hours per day | 1760 | 2400 | 2800 | 3520 | 4800 | 5600 | 5280 | 7200 | 8400 |
| Modules per year | 22176 | 30240 | 35280 | 44352 | 60480 | 70560 | 66528 | 90720 | 105840 |
| MW per year (230W) | 5,10 | 6,96 | 8,11 | 10,20 | 13,91 | 16,23 | 15,30 | 20,87 | 24,34 |
Scope of the Supply
The automatic module assembling line P.Energy STAR™ I permits to assemble PV solar paneles with the following dimensions:
| Cell | Panel (Nr Cells) | Minimum dimensions | Maximum dimensions | Modules/year |
|---|---|---|---|---|
| 4” – 103 mm x 103 mm | 36 – 72 -108 | 990 mm x 450 mm | 2000 mm x 1000 mm | 4752 |
| 5” – 125 mm x 125 mm | 36 - 60 - 72 | 1000 mm x 500 mm | 2000 mm x 1000 mm | 4752 |
| 6” – 156 mm x 156 mm | 36 -60 -72 | 1000 mm x 500 mm | 2000 mm x 1000 mm | 4752 |
| Opt. 8” – 208mm x208m | 36 - 54 | 1000 mm x 500 mm | 2000 mm x 1000 mm | 4752 |
| Optional 156 mm x 78 mm | 36 -60 -72 | 1000 mm x 500 mm | 2000 mm x 1000 mm | 4752 |
| Optional 156 mm x 52 mm | 36 - 60 - 72 | 1000 mm x 500 mm | 2000 mm x 1000 mm | 4752 |
| Optional 78 mm x 78 mm | 36 - 60 - 72 | 1000 mm x 500 mm | 2000 mm x 1000 mm | 4752 |
